Pre-cut Transit Floor - XPS Core - PuzzleFit

Pre-Cut Lightweight Floor for Ford Transit

Upgrade your van build with our pre-cut floor kit designed specifically for the Ford Transit. Built for vanlifers and professional upfitters alike, this floor offers the perfect balance of light weight, performance, and easy installation.

Key Features:

• 🧩 Easy Installation: Puzzle-style interlocking panels ensure a quick, hassle-free fit.
• 🪶 Ultra-Lightweight: XPS foam core provides a rigid structure while keeping weight to a minimum — every pound matters in a van build.
• 🛠️ Precision Pre-Cut: Tailored to fit your Ford Transit perfectly, with no extra cutting required.
• ❄️ Optional Thermal Insulation: Add a 1" layer of extruded insulation for enhanced comfort in all seasons.

Ideal for:

• Camper van conversions (adventure, off-grid, or utility setups)
• Builders looking for a fast, thermally efficient flooring solution
• Anyone who values a lightweight, high-performance foundation for their van

Adhesive Instructions – Ford Transit Floor Kit

Recommended Adhesive: SOUDASEAL FC

For optimal floor bonding, we recommend using Soudaseal FC, a high-performance polymer adhesive. It offers 25% elasticity, allowing it to absorb temperature changes and vehicle movement without cracking or losing grip.

Installation Steps:

1. Surface Preparation:
   • Clean and degrease the van’s metal floor. The surface must be dry, clean, and free of dust or oil.
2. Adhesive Application – Van Floor Ribs:
   • Apply continuous beads of Soudaseal FC adhesive along each raised rib of the van’s metal floor.
3. Installing the 1" Insulation (if used):
   • Place the 1" extruded insulation panels directly onto the fresh adhesive, pressing down firmly for good contact.
   • Let sit for a few minutes to allow initial bonding.
4. Adhesive Application – Insulation Surface:
   • Apply Soudaseal FC again, this time on top of the insulation panels, using continuous lines.
5. Installing the Pre-Cut Floor Panels:
   • Lay down the pre-cut puzzle-style floor panels over the adhesive, fitting them together carefully.
   • Press down firmly across the entire surface to ensure full contact.
6. Optional: Weighted Curing:
   • If possible, apply evenly distributed weight across the floor for at least 24 hours to enhance bonding strength during curing.